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Details Explanation

The YSIQ (D) 70 series gas/electric intelligent high-pressure regulating valve adopts a unique design and special hardening treatment, which can effectively prevent flash steam corrosion, greatly improving the service life and regulating performance of the high-pressure differential regulating valve. Each regulating valve is customized for users.

This series of regulating valves. Adopting a labyrinth flow channel and multi-stage valve core design, the structure is compact and can work stably under high temperature and high pressure difference conditions. Equipped with our company's designed intelligent actuator, the positive and negative action modes can be freely replaced on site. And it can provide effective anti-corrosion protection for the spring, thereby extending the service life of the actuator. The actuator and intelligent valve positioner are connected without pipelines, which improves the seismic performance, stability, and adjustment accuracy of the regulating valve. The double-sided valve seat and body compression connection method effectively improves the sealing level and service life of the valve, making maintenance and repair extremely convenient, thereby greatly enhancing the comprehensive performance of the regulating valve. By replacing the valve cover structure, it can be applied to various high-temperature and zero leakage situations, meeting different user requirements.

YSIQ70 series pneumatic intelligent single seat angle regulating valve is equipped with ZM10 type multi spring high-strength actuator and intelligent valve positioner; YSID70 series electric intelligent single seat angle regulating valve is equipped with an intelligent electric actuator.

The ZM10 type multi spring high-strength actuator adopts a modular design, which allows for easy replacement of positive and negative action forms on site, and provides effective anti-corrosion protection for the spring, thereby extending the service life of the actuator and facilitating user use. The matching of the actuator and intelligent electrical valve positioner adopts a design without pipeline connection, which improves the seismic performance, stability and adjustment accuracy of the regulating valve, and meets the precise adjustment of working conditions.

This series of products comes in various types such as standard, heat dissipation, and low-temperature. The nominal pressure rating of the product includes PN (MPa) 16.0, 25.0, 32.0 (900lb, 1500lb, 2500lb); Valve body diameter range DN (mm) 15-200 (1/2 "-8"); Suitable for various grades within the fluid temperature range of -196 to+560 ℃; The leakage standards include Level IV and Level V; The flow characteristics include straight lines and equal percentages. Multiple varieties and specifications are available for selection.

Working principle

Pneumatic YSIQ70:

The locator receives standard current signals or computer signals, converts them into valve position set values, and converts the linear displacement of the actuator into angular displacement through a connecting device, which is measured by a position sensor and fed back to the microprocessor.

The microprocessor compares the actual valve position feedback value with the set value, detects the deviation, and outputs a pulse width modulation command (PWM) to the piezoelectric valve based on the magnitude and direction of the deviation. The piezoelectric valve adjusts the intake or exhaust volume of the diaphragm head according to the control command.

Electric YSID70:

After A/D conversion, the standard current signal or computer signal enters the intelligent signal acquisition and control unit of the intelligent electric actuator.

The signal acquisition control unit constantly detects the input signal and position feedback signal. When the two signals are unbalanced, it outputs a pulse width modulation command (PWM) to the bidirectional thyristor based on the magnitude and direction of the deviation, making it conductive and driving the motor to operate in the direction of reducing the deviation, thereby driving the deceleration mechanism and changing the opening of the valve.

control model

The control mode adopts PWM (Puise Width Modulation) drive;

Full speed state: When the control deviation is large, output a continuous signal;

Medium speed state: When the deviation is not significant, output a pulse signal;

Slow fine-tuning: When the deviation is small, output a smaller pulse signal;

Maintain positioning: When the deviation is small enough within the range of valve adjustment accuracy, there is no control command output.

Structural diagram

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Valve core structure type

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Principle of YSIQ77 Maze Structure

The hedge ring labyrinth structure is designed based on the porous anti cavitation sleeve valve and multi-stage throttling principle, and is a new product of high-pressure differential anti cavitation regulating valve. The maze structure is composed of multiple opposing ring disks stacked together, using special structures and techniques. Compared with traditional maze structures, it has better processability and better pressure reduction and noise reduction effects. Due to the use of the hedging principle, when the medium passes through the ring groove on the disc, it will generate impact, friction, and vortex, thereby consuming a large amount of energy, which can effectively reduce the pressure. Under the same working conditions, fewer pressure reduction stages can be used to meet the usage requirements.

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Common materials for main components

Serial Number Part name Common materials
1 Valve body WCB、A105 WC6、F11 CF8、F304 CF8M、F316
2 Valve seat 304, 316/welded Si Ti Lai alloy, 410 heat treatment 304, 316/welded Si Ti Lai alloy
3 Valve core 304, 316/welded Si Ti Lai alloy, 410 heat treatment 304, 316/welded Si Ti Lai alloy
4 Valve cage 304, 316 304, 316
5 Valve stem 304, 316 304, 316
6 Valve cover WCB、A105 WC6、F11 CF8、F304 CF8M、F316

*The above are commonly used materials, and the specific grades are subject to the order contract.

Specifications and technical parameters

Nominal Diameter DN15~DN200(1/2”~8”)
nominal pressure PN160、250、320(900lb、1500lb、2500lb)
Inherent flow characteristics Equal percentage, straight line
Inherent adjustable ratio 50﹕1
Upper valve cover form Standard type: cast steel, forged steel: -20~250 cast stainless steel, forged stainless steel:- 40~250
Heat dissipation type: cast steel, forged steel: -29~425 cast stainless steel, forged stainless steel:- 40~450
Low temperature extended type: cast stainless steel, forged stainless steel:- 60-100- 100~-200
Valve seat leakage Grade IV, Grade V

Main performance indicators

Serial Number project Standard intelligent valve Heat dissipation, low-temperature intelligent valve
1 Basic error<(%) ±1 ±2.5
2 Return difference<(%) 1 2.5
3 Dead zone<(%) 0.4 1
4 Constant point deviation<(%) ±1 ±2.5
5 Rated travel deviation < (%) +2.5 +2.5

Note: The performance indicators of this product are higher than GB/T4213-2008.

Flow characteristics (900LB, 16.0MPa)

Valve seat diameter dn (mm) 15 20 25 40 50 80 100 150 200
Flow coefficient Kv straight line 4 6.9 11 27.5 44 110 176 440 690
Equal percentage 3.2 6.3 10 25 40 100 160 400 630

Flow characteristics (1500LB~2500LB, 25.0MPa, 32.0MPa)

Valve seat diameter dn (mm) 15 20 25 40 50 80 100 150 200
Flow coefficient Kv straight line 4 6.9 17.6 27.5 69 110 275 440
Equal percentage 2.0 3.2 6.3 16 25 63 100 250 400

Small flow valve

Valve seat diameter dn (mm) 4 5 6 7 8 10 12
Flow coefficient Kv straight line 0.02 0.05 0.08 0.12 0.2 0.32 0.5 0.8 1.6 2.5
Equal percentage 1.2 2.0

The operating temperature and pressure range of valve body, valve internals, and packing materials

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Technical parameters of the executing mechanism

The ZM10 series pneumatic multi spring actuator adopts a modular design, so it only needs to be disassembled and assembled locally to achieve the conversion between the two modes of action of air opening and air closing. The gas path connection between the actuator and the valve positioner adopts an internal connection combination, and the gas discharged from the positioner can be injected into one side of the spring chamber to generate a pressure slightly higher than the atmospheric pressure of the external environment, so as to prevent corrosive gases from the external environment from being sucked in and corroding the spring and other components.

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Gas Open (FC): When the gas source fails, the actuator spring closes the valve.

model Membrane area (cm)2) Number of springs Travel distance (mm) Spring range (KPa) Thrust (KN)
ZM10-2 320 3 30 75 ~ 150 2.4
6 150 ~ 300 4.8
ZM10-3 720 3 60 75 ~ 150 5
6 150 ~ 300 10
9 180 ~ 370 13
12 220 ~ 440 16
ZM10-4 1510 3 120 75 ~ 150 11
6 150 ~ 300 22
9 180 ~ 370 27
12 220 ~ 440 33

Air shut-off (FO): When the air source fails, the actuator spring opens the valve.

model

Membrane area

(cm2)

Number of springs

trip

(mm)

Spring range (KPa) Thrust (KN) Gas supply pressure (MPa)
0.2 0.3 0.4 0.5 0.6
ZM10-2 320 3 30 75 ~ 150 1.6 4.8 8.0 11.2 14.4
6 150 ~ 300 3.2 6.4 9.6
ZM10-3 720 3 60 75 ~ 150 3.6 10.8 18.0 25.2 32.4
6 150 ~ 300 7.2 14.4 21.6
ZM10-4 1510 3 120 180 ~ 370 7.5 22.6 37.7 52.8 67.9
6 220 ~ 440 15.1 30.2 45.3
temperature 900LB 1500LB 2500LB
LCB

WCB

A105

WC6

F11

WC9

F22

CF8

F304

CF8M

F316

LCB

WCB

A105

WC6

F11

WC9

F22

CF8

F304

CF8M

F316

LCB

WCB

A105

WC6

F11

WC9

F22

CF8

F304

CF8M

F316

-196

~38

14.88 14.88 24.79 24.79 41.34 41.34
-45~38 14.35 15.5 14.88 14.88 23.92 24.79 24.79 39.87 41.34 41.34
-5~38 14.35 15.31 15.5 15.35 14.88 14.88 23.92 25.51 25.84 25.84 24.79 24.79 39.87 52.52 43.07 43.07 41.34 41.34
50 14.18 15.01 15.33 14.70 14.34 14.43 23.64 25.02 25.55 25.58 23.9 24.04 39.4 41.7 42.59 42.64 39.84 40.07
100 13.52 13.9 14.62 13.90 12.25 12.65 22.53 23.16 24.36 24.5 20.42 21.09 37.56 38.62 40.61 40.85 34.01 35.14
150 13.18 13.56 13.9 13.98 10.89 11.54 21.96 22.6 23.18 23.3 18.16 19.24 36.6 37.66 38.61 38.84 30.26 32.07
200 12.79 13.14 13.63 13.45 9.82 10.69 21.32 21.89 22.73 22.4 16.37 17.83 35.53 36.5 37.88 37.35 27.28 29.71
250 11.3 12.51 13.33 13.26 9.15 10.02 20.28 20.84 22.22 22.1 15.26 16.68 33.8 34.75 37.03 36.85 25.43 27.8
300 10.78 11.61 12.72 12.72 8.71 9.49 18.84 19.36 21.2 21.2 14.52 15.8 34.4 32.26 35.33 35.33 24.2 26.34
350 11.08 12.06 12.06 8.42 9.12 17.96 18.46 20.11 20.11 14.02 15.2 29.95 30.75 33.51 33.51 23.36 25.36
375 10.94 11.63 11.63 8.32 8.91 18.22 19.38 19.38 13.86 14.84 30.37 32.32 32.23 23.12 24.74
400 10.34 10.98 10.98 8.23 8.72 17.24 18.28 18.28 13.72 14.55 28.73 30.47 30.47 22.87 24.25
425 8.62 10.53 10.53 8.14 8.59 14.37 17.54 17.54 13.57 14.32 23.94 29.23 29.23 22.63 23.87
450 6.01 10.13 10.13 8.06 8.42 10.02 16.89 16.89 13.42 14.03 16.68 28.16 28.16 22.37 22.79
475 4.06 9.5 9.5 7.97 8.2 6.76 15.82 15.82 13.27 13.67 11.28 26.36 26.36 22.13 22.34
500 8.33 8.33 7.81 8.05 13.89 13.89 13.02 13.4 23.15 23.15 21.71 21.47
525 6.08 6.58 7.15 7.73 10.12 10.96 11.94 12.89 16.88 18.26 19.88 20.79
550 3.83 4.91 6.54 7.49 6.38 8.17 10.91 12.48 10.63 13.63 18.17 17.85
575 2.55 3.51 6.02 7.22 4.24 5.85 10.04 12.04 7.08 9.74 16.72 15.2
600 1.75 2.29 5.01 6.43 2.94 3.82 8.35 10.71 7.90 6.36 13.92 17.85
625 3.92 5.48 6.54 9.12 10.89 15.2
650 3.16 4.23 5.25 7.06 8.75 11.76
675 2.33 3.78 3.88 6.31 6.45 10.53

Traffic characteristics

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Table 8 Relative flow values of various inherent flow characteristics under relative stroke R50 Unit:%

L/Lmax

Q/Qmax

characteristic

0 10 20 30 40 50 60 70 80 90 100
Straight Line 2 11.8 21.6 31.4 41.2 51 60.8 70.6 80.4 90.2 100
Equal percentage 2 3 4.37 6.5 9.6 14.1 20.9 30.9 45.7 67.6 100

Pneumatic intelligent single seat high-pressure regulating valve maximum allowable pressure difference MPa

Nominal Diameter trip Model of actuator Function form: Air opening Function form: Air seal
Number of springs
3 6 9 12 3 3 3 6 6
Minimum gas supply pressure (MPa)
DN (mm) mm cm2 0.2 0.35 0.42 0.49 0.3 0.45 0.6 0.45 0.6
25 20 ZM10-2 4.8 9.7 9.7 19.5 29.0 9.7 19.5
40 1.9 3.8 3.8 7.5 11.4 3.8 7.5
50 1.2 2.4 2.4 4.8 7.2 2.4 4.8
80 30 ZM10-3 1.0 2.0 2.0 4.0 6.0 2.0 4.0
100 0.65 1.3 1.3 2.6 3.9 1.3 2.6
150 60 ZM10-4 0.6 1.2 1.4 1.7 1.2 2.4 3.6 1.2 2.4
200 0.28 0.56 0.6 0.7 0.56 1.0 1.5 0.56 1.0

Electric intelligent single seat high-pressure regulating valve maximum allowable pressure difference MPa

Nominal Diameter trip Output force of actuator (KN)
DN (mm) mm 0.8 2 3 5 6.5 10 16 25 40 60
25 20 1.63 4.07 6.11 10.0
40 1.59 2.38 3.98 5.17 7.96 10.0
50 1.01 1.52 2.54 3.31 5.09 8.15 10.0
80 30 0.59 0.99 1.29 1.99 3.18 4.97 7.96 10.0
100 0.38 0.63 0.82 1.27 2.03 3.18 5.09 7.64
150 60 0.28 0.36 0.56 0.90 1.41 2.26 3.39
200 0.20 0.31 0.50 0.79 1.27 1.91

Annotation on allowable differential pressure gauge

The filler material is PTFE; Values are limited by nominal pressure and pressure temperature charts;

The flow direction of the medium is opposite to the direction in which the valve core closes; Bellows sealing class P2When ≠ 0, it needs to be rechecked.

The leakage level of metal sealed type is level IV;

special requirements

Special inspection; Used under vacuum conditions;

Complete oil and water removal treatment; Special media (such as oxygen);

Copper prohibition treatment; Use stainless steel connectors;

Special interface; Specify the coating color.

Connection size and standard

Connection method: flange; Threads, welding (to be specified by the user)

Flange standard: 150lb~600lb steel flange according to HG/T20615-2009

PN16~100 steel flange according to HG/T20592-2009

Sealing surface form: 150lb~600lb, PN16 is a protruding surface (RF);

PN40、 63 and 100 are concave convex surfaces (MFM), and the valve body is concave (FM);

Structural length: ASME B16.10、 GB/T17213、 GB/T12221、

Valve design and manufacturing standards: GB/T4213、GB/T17213、JB/T7387、IEC60534、ISA75.01

Valve leakage standard: GB/T4213、JB/T7387、IEC60534-4、ANSI/FCI70-2

The connection method, valve body flange, and structural length can be manufactured according to the standards specified by the user. For example: GOST, DIN, JIS, etc.

Intelligent pilot cage single seat regulating valve selection sample download